Automatic Hot Filling Line for PET Bottled Juice & Tea Beverages (85-92℃)
Our Automatic Hot Filling Line is a cutting-edge, turnkey production solution exclusively engineered for non-carbonated beverage manufacturers, delivering industry-leading precision, extended shelf life, and cost-efficient automation for heat-stable products. Tailored to process high-acid and low-acid beverages—including fresh fruit juices (mango, orange, apple), ready-to-drink (RTD) teas, functional drinks, pulpy concentrates, and nectars—this line guarantees consistent taste, nutrient retention, and full compliance with global food safety standards (FDA, EU, HACCP).
At its core, the system employs advanced 85–92℃ hot filling technology to simultaneously sterilize beverages and heat-resistant PET bottles/caps during the filling process. This thermal pasteurization method eliminates the need for artificial preservatives, extending ambient shelf life to 12–18 months—critical for brands seeking wide distribution, reduced cold chain costs, and minimized product spoilage. The line offers exceptional versatility, accommodating PET bottles of 0.25–2.5L capacities and custom shapes, with adjustable conveyor heights and modular filling heads that enable quick product switches without costly downtime.
The integrated "wash-fill-cap-cool" workflow features a compact 3-in-1 or 4-in-1 monobloc unit (bottle rinsing, filling, capping, and optional pulp dosing), controlled by a high-precision PLC system with an intuitive touchscreen interface. All product-contact components—including filling nozzles, storage tanks, and seals—are crafted from food-grade SUS316L stainless steel and PTFE, ensuring superior corrosion resistance and adherence to strict hygiene regulations. A built-in CIP (Clean-in-Place) system automates cleaning cycles, reducing labor costs and maximizing equipment uptime, while multi-stage chillers rapidly cool filled bottles to 30℃ post-sealing to lock in freshness and flavor.
With scalable production capacities from 1,000 to 32,000 bottles per hour (500ml), the line adapts seamlessly to small-batch artisanal producers and large-scale industrial operations alike. Optional upgrades include electromagnetic induction sealing (for leak-proof preservation), automatic shrink labeling, carton packing, and robotic palletization—creating a fully integrated solution from raw material blending to finished product storage. By combining thermal sterilization efficiency, material versatility, and smart automation, our Hot Filling Line empowers brands to cut operational costs by 15–20%, reduce product waste, and deliver premium, shelf-stable beverages that align with modern consumers’ demand for natural, preservative-free options.
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